Mining Application
Detect Crusher Issues Early to Avoid Unplanned Downtime
Given the severity of impact absorbed by primary, secondary and tertiary crushers, it’s not uncommon for small, undetected problems to rapidly accelerate to catastrophic failure, meaning extended periods of unplanned downtime. With Emerson’s portfolio of condition monitoring solutions, including advanced wireless vibration sensing, edge analytics, prediction and protection and machinery health software, you can detect emerging problems with patented analysis technologies and correlate findings with other collected data to avoid major operational delays and maintain crusher availability.
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For some rotating assets and the processes associated with them, periodic route-based data collection is insufficient to indicate asset health. Online condition monitoring provides the frequency and types of data necessary to stay on top of developing issues during normal operations and to respond quickly to sudden changes during transient conditions. Emerson’s AMS 6500 Machinery Health Monitor is a versatile, scalable system that can be deployed in a variety of configurations to deliver online condition monitoring exactly as needed for the application.
- Designed for use in Hazardous rated areas: CSA C1D2 and ATEX/IECEx Z2
- Prediction assets without critical shutdown criteria
- Prediction layered on top of existing protection
Analog Channels
up to 44 (2 full ATG racks)
Tachometer Channels
Same as analog
Fmax / Sampling Rate
18.75kHz / 48k samples per second
You collect data from many rotating machines—from balance-of-plant assets like pumps, motors, gear boxes,and fans,to higher consequence assets like turbines, generatorsand compressors—but having a single location where the data comes together to identify bad actors quickly would be more efficient.
Asset management for industrial machinery is simplified in AMS Machine Workssoftware, where users can quickly begin identifying potential equipment issues with their monitored machinery. AMS Machine Works combines predictive maintenance techniques with comprehensive, patented analysis toolsto provide easy and accurate assessment of machinery health. This award-winning software ingresses measurement from compatible AMS machinery health data acquisition technology like AMS Wireless Vibration Monitor, AMS Asset Monitor, AMS 6500 ATG, and others.
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Tutorial Videos
Installation | Get Started |App Switcher | VibApp | Network Device Module - Vibration analysis tools for diagnosis of machinery health
- Familiar tools in a more intuitive interface for faster implementation
Version
1.7
Operating System
Windows Server 2016 Datacenter
Windows Server 2016 Standard
Windows Server 2019 Datacenter
Windows Server 2019 Standard
Windows Server 2016 Standard
Windows Server 2019 Datacenter
Windows Server 2019 Standard
Processor
3.2 GHz, 8-core processor, Intel Xeon-scalable (Gold) or faster (recommended)
2.4 GHz, 4-core processor, Intel Xeon-scalable (Gold) or faster (minimum)
2.4 GHz, 4-core processor, Intel Xeon-scalable (Gold) or faster (minimum)
The AMS Wireless Vibration Monitor delivers full vibration data over a self-organizing wireless mesh network. It provides rich information about machinery health for both operations and maintenance personnel. Overall vibration, PeakVue measurements and temperature readings can be easily integrated into any control system or plant historian, while diagnostic data can be displayed by AMS Device Manager and AMS Machine Works software with alert broadcast via the AMS Optics asset performance platform.
- Embedded prescriptive analytics deliver fast, accurate diagnostic information.
- Default settings provide the shortest path to actionable information. Experts can customize settings to fine tune results.
- Easy installation for fast deployment and ROI.
Sensor by Range and Frequency Response
Vibration Overall (Z): 80 g’s, 20,000 Hz; PeakVue Z – 80 g’s, sampling 51.2 kHz
Vibration Overall (X): 16g’s, 1000 Hz; Vibration Overall (Y): - 16 g’s, 1000 Hz
Temperature -40°C to +85°C
Vibration Overall (X): 16g’s, 1000 Hz; Vibration Overall (Y): - 16 g’s, 1000 Hz
Temperature -40°C to +85°C
Analysis Parameters
2 velocity bands (defaults 2-65 Hz and 65-300 Hz) and 2 acceleration bands (defaults 10-500 Hz and 500-1000 Hz)
Prescriptive Analytics
Bearing/Mechanical and Lubrication Severity; Calculated Machine Speed (RPM)
