Helping global manufacturers adapt to the fast-changing future of electronics and electronic component assembly
In an ever-more connected world, electronic components and devices are critical to everything from computing, communications, mass production, and energy storage to environmental controls and entertainment. For next-generation manufacturing solutions, electronics producers turn to Emerson, and its array of Branson ultrasonic, laser, vibration, staking & cleaning technologies, for the flexible, efficient, and high-volume joining solutions needed to compete in this fast-changing environment.
Mass production of compact chargers that meet the requirements of power-hungry devices like smart phones, tablets, and laptops demands the ability to join plastics and conductive metals with high strength and reliability. Branson ultrasonic welding, together with Emerson know-how, offers proven solutions – from material selection and joint design to data-driven quality management and performance testing – for your global manufacturing processes.
Virtual and augmented reality products blend futuristic design with superior ergonomics, delivering realistic sights, sounds, and sensations to the user. Assembly quality and aesthetics are vital in everything from display units, cameras, contoured frames and lenses, to hand controllers and speakers. Let Emerson experts show you how Branson laser & ultrasonic joining and cleaning technologies can blend precision and productivity, assembling products without fasteners, adhesives, or consumables.
Emerson aftermarket services offer evaluation, technical and emergency support, spare parts, preventive maintenance, and calibration for the life cycle of Branson equipment.
Implementing the Internet of Things (IoT) demands electronic components – PCBs, switches, actuators, motor controls, flow/pressure/temperature sensors, and more – that capture and communicate operating data with computer-like precision while performing flawlessly in industrial equipment and consumer appliances. Trust Emerson’s range of Branson ultrasonic metal and plastic welding solutions to help you build robust electronic components in high volumes, with repeatable high quality.
Renewable energy from wind turbines, solar PV cells, or other renewable sources must be storable in quantity to be truly valuable. Many of the newest large-scale energy storage solutions utilize fused stacks of plastics to facilitate redox reactions and these stacks are assembled using Branson ultrasonic and clean vibration technology pioneered by Emerson. Inside fuel cells, delicate membranes, joined to electrode frames by another Branson technology, laser welding, help convert hydrogen atoms into water and electricity.
Increasingly, electronic components and systems that support cellular and device communications, navigation and driver-assistance systems, factory and home automation and many more help keep our world organized, safe, and running on schedule. Many of these components, subassemblies and systems share a common bond within: strong, reliable Branson ultrasonic welds and pulse-staked PCBs that help transform bits of data and bolts of current into mass-produced marvels of technology.
Compact Li-ion batteries power today’s digital devices – computers, smartphones, watches, cameras, and more. While consumers take the quality and safety of Li-ion cells for granted, manufacturers compete daily to produce more powerful and safe batteries with greater efficiencies and lower costs. To help manufacturers win in this ultra-competitive environment, Emerson offers the application knowledge and process innovations needed to boost output, improve quality, and maximize uptime.
