Verify the Integrity of Aerosol Products in Real Time Using Automated, Microleak Detectors
Ensure Quality with 100% Product Inspection Using Inline Leak Detection and Rejection of Individual Leaking Containers
Meet Regulations with a Certified Water Bath Alternative Solution
Aerosol producers have traditionally relied on water bath leak testing to verify the seal integrity of aerosol products. However, this method has been challenged by the increase in production line speeds. Industry studies prove that manual inspection is ineffective in detecting small leaks in lines operating at a speed above 60 cans per minute, leading to safety and regulatory compliance risks.
There is a need for a reliable leak testing method that can provide 100% product inspection. The Rosemount CT2211 Aerosol Microleak Detection System is an automated, inline leak tester that uses high-resolution quantum cascade laser technology to detect a wide range of propellants and reject individual leaking aerosol cans in real time without stopping or disrupting the production line. Delivering the market’s highest operating speed and detection accuracy, the Rosemount CT2211 can detect up to 600 cans per minute and sense trace gases and leaks as small as 2 x 10-3 mBar l/s at 20 °C.
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Product Solutions
The Rosemount CT2211 Aerosol Microleak Detection System is an automated, inline leak tester that uses Quantum Cascade Laser (QCL) technology to detect and reject leaking aerosol cans in real time without disrupting the production line. Certified for use as a water bath alternative, the Rosemount CT2211 improves productivity and efficiency by providing 100% aerosol can leak testing at speeds of up to 600 cans per minute. The system is fully compliant with industry regulations and standards, including UN, ADR, DOT, FEA and BAMA and provides highly selective and sensitive detection of a wide variety of propellants regardless of can size, shape or materials.
- Improve productivity with fully automated, inline monitoring and detection of aerosol can leaks in real-time without stopping the production line
- Ensure quality and prevent product recalls with 100 % inspection of each individual can, instant response time and removal of only non-conforming product
- Avoid a production bottleneck with high-speed operation and highly sensitive detection of a wide range of propellants at up to 600 cans per minute
Detected Gas
Propane, Butane, LPG, N2O, CO2, DME, R1234ze, R134a, R227 and others upon request
Sensitivity
Laser Classification
Class 1
