Plastic and metal welding solutions for EV and automotive components manufacturing and assembly
Automotive manufacturers face relentless competition and constant demands for greater efficiency, safety, comfort, and reliability. Automotive assembly processes are constantly changing and now integrate a wide range of lightweight high-performance plastics, metals, compact sensors, sophisticated electronics and under-hood components than ever before, It’s an assembly challenge like no other. Emerson’s welding & assembly solutions help you meet each challenge, anywhere, anytime, worldwide.
To manage electric & autonomous vehicle production, manufacturers need partners like Emerson that can develop and support market-leading assembly solutions. Our metal welding solutions help you bond energy-dense, fast-charging battery packs, as well as large charging cables and small power circuits, wiring harnesses, and data links. Meanwhile, plastic welds assemble interior components, instruments, lighting, controls, and sensors essential to safety, operation, and comfort.
Precision welds assemble lightweight, fuel-efficient auto and EV vehicle components for low-carbon vehicles. Branson automotive plastic welding bonds the crisp, flash-free contours of head lamp, tail lamp, and center-lamp assemblies. It joins, seals, and protects the lenses and sensors used in adaptive cruise controls, lighting, and cameras. Our metal welds bond critical power and data circuits for driver controls, instrument displays, and powertrain management.
Emerson aftermarket services offer evaluation, technical and emergency support, spare parts, preventive maintenance, and calibration for the life cycle of Branson equipment.
The experience of driving is more than motion – it is interaction with instruments and gauges, information and sound, feel and comfort. Branson automotive assembly technologies integrate parts – lenses, switches, touchscreens, electronics, wiring, sensors, and data/power connections – into controls, lighting, comfort, and information. From dashboard to console, our assembly and welding expertise helps you build a more exciting, engaging, and comfortable driving experience.
Under-hood vehicle controls employ lightweight plastic and composite materials, engineered for high-temperature performance. Branson offers the broadest range of automotive plastic welding technology to bond them reliably: fast-cycling ultrasonics, particle-free laser technology; plus infrared, vibration, spin, hotplate, and more. These solutions join similar and dissimilar materials, in large and small sizes, with exceptional control and consistency.
We hear every day about the automotive industry's migration to electric vehicles, but this is mainly focused on light vehicles. What does the rapid growth of medium and heavy truck, commercial fleets such as city buses, industrial machines and other vehicle types such as marine and recreational vehicles mean for the manufacturing industry?
Using new polymer materials in the arena of electric vehicle development and how these materials relate to plastics joining.
Customers often face a challenge to have the most up to date and current information of their Plant assets. Very often, movement of assets in the plant or across factories in a different geographical location means, we can lose sight of the asset information or the current information may be outdated. Knowing the health of your assets and its lifecycle is an important factor for the maintenance and OPEX planning in every organization.
A proactive maintenance and calibration plan of your equipment and processes minimizes the risk and uncertainties of measurement, optimizing equipment effectiveness, all while minimizing downstream delays and defects.
Branson vibration welding is an energy-efficient technology that optimizes productivity on assembly lines. Our new Clean Vibration Technology (CVT) creates cleaner welds with less flash and particulate than ever before.
We hear every day about the automotive industry's migration to electric vehicles, but this is mainly focused on light vehicles. What does the rapid growth of medium and heavy truck, commercial fleets such as city buses, industrial machines and other vehicle types such as marine and recreational vehicles mean for the manufacturing industry?
Using new polymer materials in the arena of electric vehicle development and how these materials relate to plastics joining.
Customers often face a challenge to have the most up to date and current information of their Plant assets. Very often, movement of assets in the plant or across factories in a different geographical location means, we can lose sight of the asset information or the current information may be outdated. Knowing the health of your assets and its lifecycle is an important factor for the maintenance and OPEX planning in every organization.
A proactive maintenance and calibration plan of your equipment and processes minimizes the risk and uncertainties of measurement, optimizing equipment effectiveness, all while minimizing downstream delays and defects.
Branson vibration welding is an energy-efficient technology that optimizes productivity on assembly lines. Our new Clean Vibration Technology (CVT) creates cleaner welds with less flash and particulate than ever before.
