Grocery store shelves filled with packaged goods

Ultrasonic Package Sealing and Assembly

Helping manufacturers meet new regulations for high-performance, contamination-free, and sustainable packaging.

Precise, Flexible Automation for a Fast-Changing Market

As packagers you face many challenges in meeting stringent global regulations, improving sustainability, adapting to new bio-based, thin film and “smart” packaging materials. All whilst retrofitting and automating old processes; improving OEE, energy, material, and production efficiency. In every packaging market, from medical to food, and every material, from thin films to thermoforms, you can rely on Emerson as your global partner with our advanced Ultrasonic & Vibration sealing solutions.

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Precision Ultrasonic Sealing for Biodegradable and Recyclable Plastics

Are you concerned about bonding bio-based, high-recycled, or mono-material content plastics? BransonTM ultrasonic sealing machines are fully compatible with the latest packaging films and materials. Unlike heat seals that can fail due to product contamination or material shrinkage, ultrasonic seals offer consistent performance, precise control, and lower energy consumption.   

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Creating Innovative, Aesthetic and Efficient Flexible Packaging

Flexible package features — pouches, zippers, spouts, humidity absorbers, degassing valves — demand aesthetically-pleasing but durable seals. The vibratory action of Branson ultrasonic welders forces contaminants out of the seal area to ensure reliable sealing with zero contamination. The superior performance and control of ultrasonic welds reduce leakage, scrap, and the cost of quality.

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Flexible packaging wipes
Rigid spout packaging

Sustainable, Sealing Solutions for Rigid Packaging Designs

Branson ultrasonic sealing technology reduces material consumption, product waste and energy use for rigid plastic packaging, while creating high-quality seals. Applications include brick packs, integrated caps and closures, spouts, tamper-resistant clamshells, boxes, and even aerosol bottles. Digital controls enable precise sealing that adjusts to material variations.

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Retrofitting, Automating and Modernizing Your Packaging Operations

When it is time to upgrade from aging, inflexible heat-sealing equipment, Emerson can retrofit and update your operations with Branson ultrasonic technology that boosts productivity, cuts scrap, and lowers the cost of quality. Backed by global applications labs and automation experts, we can deliver fast-cycling, energy-saving packaging solutions for next-generation package designs and materials.

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