Packaging Leak Detection
Fast, inline seal integrity testing solutions for aerosol, pharmaceutical and food & beverage packaging applications.
Today’s packaging lines must accommodate unprecedented levels of package varieties, ensure quality, safety and regulatory compliance while increasing production to meet market demands.
Emerson’s Rosemount packaging leak detection systems help manufacturers meet quality requirements and reduce waste and production losses caused by faulty packaging. These automated, inline systems use Quantum Cascade Laser (QCL) technology to deliver 100% product leak testing in real time for a wide variety of package types and sizes in aerosol, food and beverage, and pharmaceutical packaging applications.
Modified Atmosphere Packaging (MAP) is only effective if the actual package itself is intact, making leak testing an essential process step in any end-to-end MAP operation.
The Rosemount CT4215 Packaging Leak Detection System identifies leaks smaller than 0.3 mm at speeds of up to 200 packs per minute without pack deformation. The system tests a wide range of products, including meat, shredded cheese, flatbreads, ready meals and salads. It can also accommodate different packaging media such as pouches and bags for improved packaging line flexibility and changeover versatility.
Pouches and Bags
Manufacturers of consumer-packaged goods (CPGs) are challenged with accommodating unprecedented levels of package varieties, increasing production to meet market demands, and ensuring quality, safety and regulatory compliance.
Emerson can help manufacturers reduce waste and production losses caused by faulty packaging and meet quality requirements using the Rosemount CT4215 Packaging Leak Detection System. This automated, inline system can be configured to test for leaks in a variety of pack types and applications to ensure producers can obtain consistent quality, increased flexibility, and changeover versatility.
Detect Leaks in Food & Beverage Modified Atmosphere Packaging Using Automated Seal Testers Application Page
Ensure 100% Product Inspection Using Inline, Real-Time Leak Detection and Rejection of Individual Leaking Packs
Leak Detection of Modified Atmosphere Packaging (MAP) Using Rosemount CT4215 Video
Ensure 100% seal integrity of food & beverage modified atmosphere packaging (MAP) using an automated, high-speed and in-line, laser-based solution that delivers accurate, real-time detection of leaks smaller than 0.3mm.
Having enhanced control of the filling process in beverage operations relies on effective leak detection to prevent defective products from leaving the facility. Emerson’s laser-based leak detection systems help beverage operations test beer, alcoholic spirits and carbonated beverages for microleaks in real-time. Our systems are fully automated and provide high-speed, inline container closure integrity testing of different bottle, keg and can sizes.
Carbonated Drink Cans
Manufacturers of consumer-packaged goods (CPGs) are challenged with accommodating unprecedented levels of package varieties, increasing production to meet market demands, and ensuring quality, safety and regulatory compliance.
Emerson can help manufacturers reduce waste and production losses caused by faulty packaging and meet quality requirements using the Rosemount CT4215 Packaging Leak Detection System. This automated, inline system can be configured to test for leaks in a variety of pack types and applications, including Modified Atmosphere Packaging (MAP), CO2 charged kegs and alcoholic spirit containers to ensure producers can obtain consistent quality, increased flexibility, and changeover versatility.
Leak Detection of Modified Atmosphere Packaging (MAP) Using Rosemount CT4215 Video
Ensure 100% seal integrity of food & beverage modified atmosphere packaging (MAP) using an automated, high-speed and in-line, laser-based solution that delivers accurate, real-time detection of leaks smaller than 0.3mm.
Emerson’s Rosemount Aerosol Packaging Leak Detection System delivers instantaneous detection and rejection of faulty cans moving down the production line at a rate of up to 600 cans per minute. These systems test the entire can regardless of shape or size, ensuring all failure points, including valves, crimps, tri-weld, and seams are tested. They can detect a wide range of propellants including LPG, R134a, CO2, N2O, and DME. Emerson’s systems are fully compliant with industry regulations and standards, including UN, ADR, FEA, and BAMA, among others to help you ensure process control.
Rosemount CT2211 Aerosol Microleak Detection System
The Rosemount CT2211 Aerosol Microleak Detection System is an automated, inline leak tester that uses Quantum Cascade Laser (QCL) technology to detect and reject leaking aerosol cans in real time without disrupting the production line.
Verify the Integrity of Aerosol Products in Real Time Using Automated Microleak Detectors Application Page
Ensure Quality with 100% Product Inspection Using Inline Leak Detection and Rejection of Individual Leaking Containers
Rosemount CT2211 Microleak Detection System Video
To meet today’s high demand for aerosol products, assembly lines must produce copious volumes in a wide variety of packaging, while upholding high standards of safety and quality.